Ga buƙatar abokin ciniki na maye gurbin tsarin hana wuta na antimony trioxide/aluminum hydroxide da aluminum hypophosphite/zinc borate, ga tsarin aiwatar da fasaha mai tsari da mahimman wuraren sarrafawa:
I. Tsarin Tsarin Tsari Mai Ci Gaba
- Tsarin Daidaita Ratio Mai Sauƙi
- Rabon Tushe: Aluminum hypophosphite (AHP) 12% + Zinc borate (ZB) 6% (P:B molar ratio 1.2:1)
- Bukatar Jinkirin Wuta Mai Girma: AHP 15% + ZB 5% (LOI na iya kaiwa 35%)
- Maganin Mai Rahusa: AHP 9% + ZB 9% (Fa'idar farashin ZB, rage farashi da 15%)
- Maganin Haɗin Synergist
- Nau'in Matse Hayaki: Ƙara kashi 2% na zinc molybdate + kashi 1% nano-kaolin (yawan hayakin ya ragu da kashi 40%)
- Nau'in Ƙarfafawa: Ƙara kashi 3% na boehmite da aka gyara a saman (ƙarfin lankwasawa ya ƙaru da kashi 20%)
- Nau'in Mai Juriya Ga Yanayi: Ƙara kashi 1% na na'urar daidaita hasken amine mai hanawa (ƙara juriyar tsufa ta UV sau 3)
II. Mahimman Mahimman Mahimman Ma'aunin Sarrafawa
- Ka'idojin Kayan Danye Kafin A Yi Maganinsu
- Aluminum Hypophosphite: Busar da injin tsotsa a zafin jiki na 120°C na tsawon awanni 4 (danshi ≤ 0.3%)
- Zinc BorateBusar da iska a zafin 80°C na tsawon awanni 2 (don hana lalacewar tsarin lu'ulu'u)
- Tagar Tsarin Haɗawa
- Babban HaɗawaHaɗawa mai ƙarancin gudu (500 rpm) a 60°C na tsawon minti 3 don tabbatar da shigar da sinadarin filastik gaba ɗaya
- Haɗawa na BiyuHaɗawa mai sauri (1500 rpm) a 90°C na tsawon minti 2, yana tabbatar da cewa zafin jiki bai wuce 110°C ba
- Kula da Zafin Jiki na Fitowa: ≤ 100°C (don hana ruɓewar AHP da wuri)
III. Ma'aunin Tabbatar da Aiki
- Matrix na Rage Wutar Lantarki
- Gwajin Digiri na LOI: 30%, 32%, 35% na nau'ikan da suka dace
- Tabbatar da Cikakken Jerin UL94: Matsayin V-0 a kauri 1.6mm/3.2mm
- Binciken Ingancin Char Layer: Lura da yawan layin char (wanda aka ba da shawarar ≥80μm mai ci gaba da Layer)
- Maganin Biyan Kuɗin Aiki na Inji
- Daidaita Modulus Mai Ragewa: Ga kowace ƙaruwar kashi 10% na maganin hana ƙonewa, ƙara 1.5% DOP + 0.5% man waken soya mai epoxidized
- Inganta Ƙarfin Tasiri: Ƙara 2% na gyaran tasirin ACR na tsakiya
IV. Dabaru na Inganta Farashi
- Maganin Sauya Kayan Danye
- Aluminum Hypophosphite: Har zuwa kashi 30% ana iya maye gurbinsu da ammonium polyphosphate (farashin ya ragu da kashi 20%, amma dole ne a yi la'akari da juriyar ruwa)
- Zinc Borate: Yi amfani da 4.5% zinc borate + 1.5% barium metaborate (yana inganta rage hayaki)
- Matakan Rage Farashi na Tsarin Aiki
- Fasaha ta Batch: Masu hana harshen wuta kafin a haɗa su cikin babban tsari na 50% (rage yawan amfani da makamashin sarrafawa da 30%)
- Amfani da Kayan da aka Sake Amfani da su: Bada damar ƙara 5% na sake niƙa (yana buƙatar sake cika mai daidaita 0.3%)
V. Matakan Kula da Haɗari
- Rigakafin Lalacewar Kayan Aiki
- Kulawa da Danko na Gaske na Lokaci-lokaci: Gwajin rheometer na karfin juyi, canjin karfin juyi ya kamata ya zama <5%
- Tsarin Gargaɗi na Launi: Ƙara alamar pH 0.01%; canjin launi mara kyau yana haifar da rufewa nan take
- Bukatun Kariyar Kayan Aiki
- Sukurin da aka yi wa fenti da Chrome: Yana hana tsatsa ta acid (musamman a sashen mutu)
- Tsarin Rage Danshi: Kula da yanayin sarrafawa wurin raɓa ≤ -20°C
Lokacin Saƙo: Afrilu-22-2025
